Twin-Sheet Forming

Synchronized forming of two sheets using matching cavity molds fuses the two halves of a part together instantaneously during the process, resulting in one product with hollow regions (such as an external panel and interior liner with multiple recesses and complex modern styling). Foam can be injected after the process to enhance the insulation, floatation and structural properties of the finished part or component.

Some advantages of twin-sheet forming are that the parts produced are structurally sound and you can produce hollow parts without secondary bonding. The twin sheet process can produce parts similar to rotational and blow molding.

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